A wide range of aseptic bulk fillers from 3 to 1000 kg bag in box / drum / container to meet the most stringent hygenic requirements.
General overview
Bertuzzi produce very compact and versatile bag in drum and BIB aseptic fillers, to be installed downstream an adequate Sterilizer, suitable for food and beverage products including viscous concentrates and fruit preparation with particles.
The general main features of our Aseptic Fillers are:
Accuracy: 0.5% in standard calibration conditions
Filling Nozzle:
1" low neck, pressure type (standard)
2" low neck, pressure type (optional for product with particles)
Every model is available to fill also small aseptic bags of 5, 10 or 20 kg (with optional laying tables and/or scale)
Bertuzzi si able to supply different models depending by the characteristics of the upstram plant and of the product to be filled. The models available are:
As an alternative to the filling in aseptic bags, Bertuzzi supply the Aseptic Totes filling system. This system allow the use of stainless steel containers without disposal bags.
Our aseptic filler Aseptica Prima is suited for filling bags-in-drums, bags-in-boxes. the unit is integrated with Aseptic Tank.
Aseptic filler Aseptica Gemina during precommissioning
The Aseptic Filler Prima is designed to fill bag in drum (220 lt/bag) from one head with a capacity of 30 drum per hour. The unit consists of:
N. 1 aseptic filling head with vertical movement
N. 1 Mass flow meter
Pliers to support the bag during the filling phase (only for 220 lt)
Input motorized roller conveyor in stainless steel for a single line of 220 lt drums and output idle roller conveyor
Aseptic valves for any product to be recycled
Stainless steel electric panel with PLC, touch screen panel and printer for adhesive labels
The unit can proposed with an integrated Aseptic Tank that avoid the recycling of the product in the sterilizer during the drum changeover and reduce the filling time per bag.
The Aseptic Filler Gemina is designed to fill bag in drum (220 lt/bag) from two head with a capacity of 60 drum per hour. The unit consists of:
N. 2 aseptic filling heads with vertical movement
N. 1 mass flow meter
Pliers to support the bag during the filling phase (only for 220 l)
N. 2 input motorized roller conveyor in stainless steel for a single line of 220 lt drums and N. 2 output idle roller conveyor
Aseptic valves for any product to be recycled
Stainless steel electric panel with PLC, touch screen panel and printer for adhesive labels
General view of the Aseptic Filler model Gemina
The aseptic head of the model Gemina
The Aseptic Filler Gemina in operation
Aseptic Filler model Magna
The Aseptic Filler Magna is designed to be installed in high capacity plant being able to fill 4 bag in drum (220 lt/bag) placed in a pallet as well as an aseptic bag in box of 1000 lt. The unit consists of:
N. 2 aseptic filling heads with vertical and horizontal movement
N. 1 mass flow meter
Pliers to support the bag during the filling phase (only for 220 l)
N. 2 input motorized rollers conveyor in stainless steel (1300 mm) and N. 2 output idle roller conveyor
Aseptic valves for any product to be recycled
Stainless steel electric panel with PLC, touch screen panel and printer for adhesive labels
The aseptic head of the Aseptic Filler model Magna
The Aseptic Filler Magna in operation with 4 drum of 220 lt in a pallet (left) and one bag in box of 1000 lt (right)
Aseptic filling of bags-in-drums with Aseptica Magna
0:33 • No audio
Aseptic Tank
Its shape is cylindrical with a truncated conical bottom. It is constructed in AISI 316 plate which is internally polished and externally glazed. The container is equipped with a pressure safety valve, washing diffuser, observatories.
On the supporting structure are also installed the piping and valves of the CIP, sterilization, product, air and nitrogen circuits. The aseptic tank is usually complete with level and pressure analogue electronic instruments.
The Aseptic Tank can be installed indipendently from the above fillers in order to create buffering system between the sterilizer and the filler or integrated in the Aseptic Filler model Prima (in this case the volume will be of 500 lt).
Asptik Tank of 500 lt integrated in the filler model Prima
Two Aseptic Tanks with a capacity of 18.000 lt installed upstream an aseptic carton box filler
the Aseptic Tank Sterilizing Group
Aseptic Totes filling system
The filling of the sterilized totes will take place through aseptic flexible hoses and relevant shut off aseptic valves to be integrated with the existing bag in drum filling station.
The system can be integrated with a complete CIP and SIP system for the celaning and sterilization before filling.
