Aseptic filling machines

A wide range of aseptic bulk fillers from 3 to 1000 kg bag in box / drum / container to meet the most stringent hygenic requirements.

General overview

Bertuzzi produce very compact and versatile bag in drum and BIB aseptic fillers, to be installed downstream an adequate Sterilizer, suitable for food and beverage products including viscous concentrates and fruit preparation with particles.

The general main features of our Aseptic Fillers are:

Bertuzzi si able to supply different models depending by the characteristics of the upstram plant and of the product to be filled. The models available are:

As an alternative to the filling in aseptic bags, Bertuzzi supply the Aseptic Totes filling system. This system allow the use of stainless steel containers without disposal bags.

Our aseptic filler Aseptica Prima is suited for filling bags-in-drums, bags-in-boxes. the unit is integrated with Aseptic Tank.
Aseptic filler Aseptica Gemina
Aseptic line: integrated tube in tube sterilizer model STTC (left) and Aseptic filler Aseptica Magna (right)

Aseptic Filler model Prima

The Aseptic Filler Prima is designed to fill bag in drum (220 lt/bag) from one head with a capacity of 30 drum per hour. The unit consists of:

The aseptic head of the model Prima
Aseptic filler Aseptica Prima during operation
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Aseptic filler Aseptica Prima with integrated Aseptic tank

Aseptic Filler model Gemina

The Aseptic Filler Gemina is designed to fill bag in drum (220 lt/bag) from two head with a capacity of 60 drum per hour. The unit consists of:

General view of the Aseptic Filler model Gemina
The aseptic head of the model Gemina
The Aseptic Filler Gemina in operation

Aseptic Filler model Magna

The Aseptic Filler Magna is designed to be installed in high capacity plant being able to fill 4 bag in drum (220 lt/bag) placed in a pallet as well as an aseptic bag in box of 1000 lt. The unit consists of:

The aseptic head of the Aseptic Filler model Magna
The Aseptic Filler Magna in operation with 4 drum of 220 lt in a pallet (left) and one bag in box of 1000 lt (right)
Aseptic filling of bags-in-drums with Aseptica Magna
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Aseptic Tank

Its shape is cylindrical with a truncated conical bottom. It is constructed in AISI 316 plate which is internally polished and externally glazed. The container is equipped with a pressure safety valve, washing diffuser, observatories.
On the supporting structure are also installed the piping and valves of the CIP, sterilization, product, air and nitrogen circuits. The aseptic tank is usually complete with level and pressure analogue electronic instruments.
The Aseptic Tank can be installed indipendently from the above fillers in order to create buffering system between the sterilizer and the filler or integrated in the Aseptic Filler model Prima (in this case the volume will be of 500 lt).

Asptik Tank of 500 lt integrated in the filler model Prima
Two Aseptic Tanks with a capacity of 18.000 lt installed upstream an aseptic carton box filler
the Aseptic Tank Sterilizing Group

Aseptic Totes filling system

The filling of the sterilized totes will take place through aseptic flexible hoses and relevant shut off aseptic valves to be integrated with the existing bag in drum filling station.
The system can be integrated with a complete CIP and SIP system for the celaning and sterilization before filling.

Aseptic Totes filling system
Aseptic Totes CIP and SIP system